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Our engineers can rapidly come up to speed on existing designs in order to fix problems, make modifications, or reverse engineer designs.
Rapid Prototyping
Sparx can quickly get to a “Works Like” prototype by rapid iteration and “fail-fast” methods.
- Access to a variety of additive manufacturing systems through both in house equipment and external vendors
- In house fabrication tools for quick CNC machining, 3D FDM, 3D powder and 3D SLA printer builds
- Multiple options for system controls
Advanced Simulation Analysis
- Structural and Vibration Analysis for Aerospace
- Modal, shock, static Analysis
- Finite Element Analysis for wide ranges of materials, component types and fully integrated assemblies
- Computational Fluid Dynamics (CFD) for flow analysis
- Multiphysics simulation
- Can analyze existing designs for weak points
- Analysis of complex linear, nonlinear, and weld analysis systems
Advanced Computer Aided Design (CAD)
Sparx has expert knowledge of all types of CAD software.
- Engineering drawings for manufacturing, assembly and patent documentation
- Complex assembly design
- Single part to complex assembly tolerance studies
- Photo-realistic rendering software
Injection Molded Part Design
- Experience with a variety of mold layouts to reduce cost
- Mold Flow simulation analysis
- Expert materials selection per application
- Custom material design
- Integrated features to minimize assembly costs
- Custom component design for high volume production using injection molding
- Large network of quick turn manufacturers
CNC and Sheet Metal Part Design
Sparx can design an optimized part for any major manufacturing process.
- Multi-axis CNC milling/turning component design
- Cost effective and detail oriented approach to manufacturing design for maximum precision and efficiency
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With a focus and adherence to design for manufacturability (DFM), design for test, and a highly parallel workflow, Sparx is capable of quickly moving a project from conceptual sketch to production.